A Casey Barnes fabrication project

What happens when a great fabricator gets the tools of the future?

We want to build one complete, driveable demonstrator vehicle using practical fabrication, AI-assisted design, large-format 3D printing and robotic tools.

The New Earth Car Kickstarter is now live. Casey is inviting supporters to follow the build and help fund the first vehicle-panel fabrication prototype.

Concept artwork of a rugged futuristic utility vehicle
Development concept — not a photograph of a finished vehicle.

The project

A real vehicle, made locally.

Casey already knows how to make difficult things work. He is a mechanic, welder and fabricator with experience in custom automotive work, unusual vehicles and difficult workshop problem-solving.

The vehicle is the visible outcome. The larger project is a documented experiment in local making: what can a skilled person build when AI, digital design, printed components and robotic assistance extend the workshop?

What backers will see

From scan to road-tested idea.

Choose the platform

Select a realistic donor vehicle, rolling chassis or electric platform.

Design and test

Scan, model and explore AI-assisted forms, then test materials and methods.

Fabricate and integrate

Build the structure, panels, fixtures and systems with Casey’s judgement at the centre.

Document honestly

Finish a coherent demonstrator, conduct controlled testing and publish what worked and failed.

Concept artwork of a fabrication workshop with digital design and robotic tools
Development concept — equipment and workshop details remain to be confirmed.

The promise

Ambitious, but specific.

We are building

  • One complete driveable demonstrator
  • A public build record and engineering pathway report
  • A practical scan-to-design-to-fabrication workflow
  • A base for future robotic vehicle work

We are not promising

  • Road registration or ADR certification
  • A production-ready kit car
  • Mass production or a guaranteed commercial product
  • Investment returns, equity or a patent

Backer rewards

Keep the rewards close to the build.

Future Maker

Thank-you update and campaign acknowledgement.

Digital Build Dossier

Photos, diagrams, material notes and lessons learned.

Prototype Supporter

Signed project print and supporter acknowledgement.

Workshop Demonstration

Local South Australian demonstration day, where practical.

Founding Build Circle

Private briefing, recognition, demonstration invitation and documentation.

Stay with the build

Help Casey make the first prototype.

The Kickstarter is live and is raising AU$7,500 for the first practical vehicle-panel fabrication prototype. Follow the campaign, share it with people who may be interested, or support it directly.

Open the Kickstarter campaign